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Box Build Assembly for LED
• PCB Fabrication
• PCB Assembly
• Box Build Assembly
• Testing & Inspection
MOKO has offered mechanical and electronic box build assembly services for a wide range of markets, especially in the LED lighting industry. We have assembled LED products for customers in the USA, Europe, Asia, and the Middle East. We provide types of box build assembly solutions including SMT, PTH, and mixed assembly solutions for a variety of enclosures, cable assemblies, and sub-assemblies. We are capable of handling small LED enclosures and large complicated box build assemblies as well.
What Makes MOKO Different from Others
Extensive Project Experience
MOKO specializes in box build assembly. We have more than 10 years of experience in this area. And there are more than 70 engineers at MOKO who are well-educated and professional. They help our clients to design custom-tailored solutions that can exactly meet their requirements.
High Production Efficiency
Our workers are proficient as all of them are professionally trained, and they can assemble parts skillfully. On the other hand, our facility is well-equipped which improves the productivity to a large extent. Thus, we can handle both prototypes and high-volume production runs in a short turnaround time.
Before delivering products to our clients, we would test all products carefully. We would check the PCBAs, cables and wire harnesses, and the whole LED product, making sure it’s reliable. Our products are certificated with ISO9001:2015, ISO14001, ISO13485, ROHS, BSCI, and UL.
Our Box Build Assembly Cases
Power & Energy
What Is Box Build Assembly
Box build assembly, as the name implies, is a system that assembles various printed circuit boards that are connected by many wiring and cables. It involves many processes such as design, PCB manufacturing, PCB assembly, wire and cable connection, and so on. For some complicated assembly projects, there are also many sub-assemblies and other electronic components involved.
Main Considerations in Box Build Assemblies
3D CAD model: It is a very helpful tool for engineers to design box build solutions. A 3D CAD model offers better visuals of the final LED product, which include much detailed information such as the layout, components needed, product dimension, etc. Such information makes the whole box build process more smooth.
Bill of materials(BOM): With the bill of materials, we can clearly know what materials and components we need so we can make all the materials available as soon as possible. A detailed bill of materials can enhance work efficiency significantly.
Sample prototype: A rough prototype plays a vital role if we want to make a safe box build, as we can use it to produce several equivalent assemblies, which can be achieved even when other information is not available.
Testing: This is a critical step to ensure the components and whole device are workable and reliable. There are kinds of testing that should be done such as functional testing, factory acceptance testing and appearance checking.
The Advantages of Box Build Assembly
Lower Manufacturing Costs
Box build assembly can reduce the price of each item. As a LED manufacturer, we need to purchase a lot of materials and components like wires, connectors to meet our daily needs. Thus, we can take advantage of economies of scale, and get these items at the best prices.
Compared with PCB assembly, boxed assembly has higher requirements for manufacturers. Not only do we need to have a good understanding of each component, but we also need to have extensive experience in assembling enclosures, connectors, and wires. At the same time, we also know how to test and repair each component to ensure a high-quality box build.
Supply chain simplification
As an experienced manufacturer, we offer suggestions to streamline box build assembly design and reduce the supply chain complexity by using fewer parts. Meanwhile, you can leverage our production capabilities such as injection molding housing production, without having to find additional suppliers, thus simplifying the supply chain.
According to your project requirements, we can create a 3D model and produce a sample prototype in a short turnaround time by using the off-the-shelf components. It can definitely speed up the whole box build process.